The new design features of the new vacuum furnace revolve around providing end users with easy maintenance, higher reliability, and improved furnace performance. Other features include a smaller footprint and a more aesthetic appearance. The new features and advantages are as follows: (1) Smaller installation size. The new GlobalV6060 covers approximately 18% less space than a conventional vertical vacuum furnace.
(2) Convection-assisted heating (optional). This feature can reduce the heating time of the workpiece. The degree of reduction in heating time will be determined by the workpiece geometry and process parameters. In general, 30% of the process time can be saved in high temperature processing, and 50% of the process time can be saved in low temperature processing. Convection-assisted heating generally uses 2 bar pressure to optimize the process time, and it only works in furnaces that use graphite hot zones.
(3) There are no moving parts in the hot zone. All heating and cooling functions are realized without moving any part of the hot zone. In this new design, there is no cover, no cooling airflow diverting device, no mechanical device to cool the nozzle. The advantage of this design is that it can improve reliability and reduce maintenance requirements.
(4) Water-cooled cooling motor. The use of a water-cooled cooling motor protects the bearing and lubrication from the harmful effects of heat generated in the furnace during heating and cooling cycles. In addition, because water cooling can provide better heat dissipation, the motor can increase power to 250% of normal power in a short time. This allows the workpiece to cool quickly at high temperatures.
(5) Bottom cooling gas injection. Cooling nozzles are also installed at the bottom of the hot zone. Cooling nozzles are also arranged around the cylindrical hot zone. This nozzle arrangement can provide rapid cooling of large workpieces.
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